Custom Die-Cut Butyl Fabricator (prototype & bulk supplier)

Founded in 1928, Ward & Kennedy proudly leads the way in die-cut butyl fabrication. Tackling both small-scale prototyping and large-scale productions for businesses across the globe, we prioritize precision in every die-cut operation. Work with Ward & Kennedy to get high-quality tailored solutions for your butyl fabrications.

Ward & Kennedy Makes Butyl Work For You

Ward & Kennedy specializes in bringing your visions for die-cut butyl to life. Whether you’re crafting mechanical components, insulation, hoses or HVAC equipment, let your ideal product start with us.

Butyl Properties

Property	Butyl Material
Thickness	0.2 - 6 mm
Density	0.92 g/cm³
Temperature Resistance	-40°C to 120°C
Chemical Compatibility	Resistant to chemicals, ozone and weathering
Die-Cutting Precision	High
Surface Finish	Smooth
Applications	Seals, gaskets, insulation

Butyl Manufacturing in Business

Butyl is a synthetic rubber made from isobutylene and isoprene. It features excellent impermeability and good flex properties, making it great for applications requiring airtight rubber. Its first major application was tire inner tubes, but it has expanded to include uses like fiber optics, gloves, O-rings, caulks & sealants, ball bladders, gaskets, speakers, flashing, explosives and more.

Why choose Ward & Kennedy for your die cutting needs?

At Ward & Kennedy, precision is everything. Our skilled team expertly manages delicate procedures such as kiss cutting, stamping, and fabrication with unparalleled precision. Whether it's for short production runs or time-sensitive requests, we'll have you completely taken care of. What distinguishes us is our unwavering commitment to engineered resolutions. Beginning from conceptualization and extending to realization, we provide tailor-made designs and prototype development. Even in the absence of a CAD file, our specialists can engage in collaborative efforts to fashion designs in alignment with your requirements. With the aid of 3D modeling, you gain the ability to preview the product even before it enters the production phase.

In addition to digital cutting, we provide:

Supply Services	Design Services	Fabrication Services
Warehousing	Prototyping	CAD Design
Distribution	Engineering	Skiving
Fulfillment	Reverse Engineering	Manufacturing
Bulk Production
VMI

Frequently Asked Questions about Butyl Digital/Die Cutting (FAQ)

Can I see the finished product before I order in bulk?

Of course. You tell us what you want, we make you a prototype and ship it to you. You can either accept the prototype or have us make changes. After this process, you can order in bulk worry-free.

What are the advantages of butyl rubber die cutting?

Butyl rubber die cutting offers several advantages, including excellent resistance to chemicals, weather, and UV radiation. It is known for its durability and flexibility, making it suitable for applications requiring reliable sealing and insulation.

I only need a small batch of die cut butyl product. Will you do it?

Yes. We manufacture die cut butyl batches of all size. Contact us to get started on your product today.

In which applications is butyl rubber die cutting typically used?

Butyl rubber die cutting is used in applications that require effective sealing and insulation, such as in the automotive, construction, and HVAC industries.

How does the butyl rubber die cutting process work?

In butyl rubber die cutting, a die is created with the desired shape or pattern. The butyl rubber material is placed beneath the die, and a press or machine applies pressure to cut the material according to the die's shape, resulting in precision-cut pieces.

Butyl Rubber Part Supply

Ward & Kennedy designs and manufactures high quality butyl rubber products and components for customers worldwide. With over 90 years of manufacturing experience, we offer the best digital/die-cutting services for custom parts made exactly to spec. We provide product and supply solutions and will work with you every step of the butyl die cutting and manufacturing process, from prototype to distribution.

Browse our shop for a wide variety of Butyl rubber parts, such as:

Since 1928, we have worked with businesses, wholesalers and manufacturing companies to simplify and add value to the supply chain process, from prototyping to bulk ordering. We will help you get great products at the price you can afford.