Custom Die-Cut Corrugated Plastic Fabricator (prototype & bulk supplier)

Ward & Kennedy specializes in advanced corrugated plastic die cutting and digital cutting, offering precision fabrication for both prototypes and bulk orders. Our expertise encompasses:

Traditional Corrugated Plastic Die Cutting: Using specialized tools to create precise shapes and designs from corrugated plastic sheets.
Innovative Corrugated Plastic Digital Cutting: Employing cutting-edge technology for complex, customizable designs without the need for physical dies.

Why choose Ward & Kennedy for Corrugated Plastic Fabrication?

Precision Engineering:
Our team excels in intricate corrugated plastic fabrication techniques:

Micro-precision kiss cutting for delicate corrugated plastic applications
High-speed stamping for large-volume production
Multi-layer handling for complex corrugated plastic compositions

Versatile Production Capacity:
From limited runs of prototype corrugated plastic products to time-sensitive bulk orders, our adaptive manufacturing processes ensure quality and timeliness.

Innovation-Driven Solutions:
Ward & Kennedy stands out with our engineering-first approach:

Collaborative Design: We transform your concepts into production-ready designs, optimized for both die cutting and digital cutting methods.
Rapid Prototyping: Our corrugated plastic digital cutting technology enables quick iterations and refinements.
Virtual Visualization: Advanced 3D modeling allows you to preview and perfect your corrugated plastic product before production begins.

Material Expertise:
We understand the unique properties of corrugated plastic, ensuring whether we’re using die cutting or digital cutting, the material’s structural integrity and benefits are preserved in the final product.

By choosing Ward & Kennedy, you’re partnering with corrugated plastic fabrication experts committed to bringing your product visions to life through precision engineering, innovative cutting techniques and unmatched industry experience.

Corrugated Plastic Manufacturing in Business

Corrugated plastic, a versatile material crafted from high-impact polypropylene resin, has revolutionized numerous industries due to its unique properties:

Lightweight yet durable structure
Exceptional weather resistance
Superior chemical resistance compared to traditional corrugated cardboard
Customizable thickness for diverse applications

Ward & Kennedy has harnessed these properties with advanced corrugated plastic die cutting and digital cutting techniques, pushing the boundaries of what’s possible in plastic fabrication.

Key Manufacturing Innovations:

Precision Thickness Control: Our die cutting processes accommodate various thicknesses to ensure optimal material usage for applications ranging from signs to full-package solutions.
Enhanced Material Properties: Through our cutting-edge manufacturing processes, we can incorporate additives to make corrugated plastic:
1. UV Resistant for outdoor applications
2. Flame retardant for safety-critical uses
3. Anti-static for electronic component packaging
4. Antimicrobial for healthcare-related products
Complex Geometries: Our corrugated plastic digital cutting capabilities allow for intricate designs in:
1. Custom drainage systems
2. Innovative roofing solutions
3. Reusable, shape-specific packaging
Multi-layer Fabrication: By combining corrugated plastic die cutting with bonding techniques, we create multi-layer structures for enhanced strength and insulation properties.
Sustainable Manufacturing: Our digital cutting processes minimize waste to align with eco-friendly business practices while maintaining high-quality output.
Rapid Prototyping: Leveraging digital cutting technology, we offer quick turnaround non prototype designs to accelerate your product development cycle.

By integrating advanced manufacturing techniques with our expertise in corrugated plastic die cutting and digital cutting, Ward & Kennedy delivers products to exceed the diverse and evolving needs of modern businesses across industries.

In addition to digital cutting, we provide:

Supply Services	Design Services	Fabrication Services
Warehousing	Prototyping	CAD Design
Distribution	Engineering	Skiving
Fulfillment	Reverse Engineering	Manufacturing
Bulk Production
VMI

Corrugated Plastic Digital/Die Cutting Services

Frequently Asked Questions about Corrugated Plastic Die Cutting (FAQ)

Is it possible to preview the final product before placing a bulk order?

Yes. We'll make you a prototype and ship it to you. You can either accept the prototype or have us make changes. After this process, you can order in bulk worry-free.

What types of products can be created using corrugated plastic die cutting?

With our experience working with many types of plastic, we will make sure to choose the best plastic for your specific product for maximum efficiency and durability.

I only need a small batch of die cut plastic product. Will you do it?

Yes. We manufacture die cut plastic batches of all size. Contact us to get started on your product today.

Are there limitations to corrugated plastic die cutting?

While corrugated plastic is versatile, intricate designs with very fine details might be challenging to cut accurately. Additionally, extremely thick corrugated plastic sheets might require specialized equipment.

How does corrugated plastic die cutting compare to other cutting methods?

Corrugated plastic die cutting is particularly suitable for creating complex and customized shapes with high precision. Laser cutting and traditional cutting methods might not offer the same level of accuracy or efficiency for certain designs.

Corrugated Plastic Part Supply

For almost a century, Ward & Kennedy has helped customers all over the world manufacture the products they need. We are experts in digital/die cutting and manufacturing a wide variety of materials and have experience in every industry imaginable, from water jet cutting to textiles. Whether you’re designing a prototype or seeking solutions for VMI, Ward & Kennedy is happy to help.

Shop our corrugated plastic products, including:

Since 1928, we have been delivering products to our customers at affordable prices. If you have questions on how the supply chain works or ordering in bulk, we are here to help with that as well. Ward & Kennedy gets you the prices you want to see on products you need.